October 2008

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Q4­ 2008


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INDUSTRY INSIGHT
What I Leaned about Milkshakes
By Robert Di Scipio, Aegis President & CEO

Earlier this month, customers, potential users, partners and Aegis employees gathered in Boulder, Colo., to share lessons learned at the annual Aegis Customer Event. Through advanced training, customer testimonials, panel discussions and even an executive golf clinic – we all left with added knowledge that will help us on our journey to achieving Quality by Design (and hopefully improve our golf swing along the way).

Of particular interest was the keynote presentation by Steven S. Little who wrote The Milkshake Moment: Overcoming Stupid Systems, Pointless Policies and Muddled Management to Realize Real Growth. Little illustrated how internal business processes can stymie innovation, because no one will step outside of routines to truly deliver what the customer needs. He encouraged us to balance internal and external focus to understand how to better deliver to customers. He reminded us that the marketplace should be defining “better” – not our internal teams. Little thinks that even in a tough economy, individuals can plant seeds of growth – especially by finding ways to save money.

Both Little and IBM partner Romas Pencyla cited the importance of talented workers as key for growth. According to IBM’s 2008 Global CEO Study among life sciences executives, employee retention and training are expected to become even more paramount to companies’ success over the next three years. Aegis’ commitment to customers’ training continues to grow, evidenced by our recent conference and training courses announced in this newsletter.

Many thanks to those who joined us and helped continue to make this an annual success. We learned a tremendous amount from you that will benefit ongoing efforts of both product development and customer service. We look forward to seeing all of you at next year’s event.

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AEGIS INTELLIGENCE
Aegis’ Customer Conference Teaches Ways to
Leverage Discoverant’s Potential


Discoverant users representing life sciences companies around the globe convened in early October to learn from one another and from Aegis’ training sessions. Following are some of the conference highlights:

Customer Success Stories: Users from Biogen Idec, Eli Lilly and Merck Serono shared valuable lessons learned through their Discoverant implementation process and daily use. One implementation began in process development and is moving to manufacturing, and another has scaled globally. A company with two domestic sites using Aegis’ solution says its “manufacturing science community is addicted to Discoverant, generating 600 charts each week.”

Future Discoverant: Aegis led a discussion about potential features for Discoverant 4.0, which will help to bring the Discoverant architecture to next stage to support new user and IS requirements. Themes under consideration relate to system needs, user/admin needs and connectivity. Beyond version 4.0, Aegis envisions adding features and functionality to support the broader use of data for “observational analysis” throughout the enterprise.

Measuring ROI: A panel discussion with Abbott, Bristol-Myers Squibb and Eli Lilly examined how to make the business case for Discoverant. Companies provided examples of what worked in their organizations to demonstrate the need for the software and its potential return on investment. Participants agreed that a visionary decision maker helped to champion the adoption of Discoverant. In all cases, company leaders and/or site level directors were looking for solutions to access data. In one case, a strategic decision to be a pharmaceutical company vs. a “software” company led to purchasing Aegis’ COTS package.

Estimations of reduced APR preparation time and saved batches were consistently cited across companies to demonstrate efficiency as a key benefit. On the process development side, shortening time to market and the CMC preparation process were key metrics.

One company cited a deviation holding up a process that threatened to shut down the inventory and supply chain. A Discoverant power user was able to solve the problem in a matter of hours. Each company has its own methods of attempting to quantify the time investigations take. One company estimated a 90 percent reduction in time required to gather data for one APR.

Hands-on Training: Discoverant users advanced their knowledge of product stability analysis, visual process signatures, transition analysis, acceptance reporting using alerts, creating annual product reviews and other reports, and setting up hierarchies – connecting to multiple data sources.

User and Administrator Resources:
The following topics were covered and will be highlighted in future articles.

  • Industry-specific use cases and problem-solving techniques designed to decrease time and resources of investigating the root-cause of a failed batch
  • Improvements to tracking and reporting of batch genealogies to ensure complete traceablity
  • Best practices for understanding the relationship between downstream process output(s) and upstream process conditions
  • Closed-loop processes designed for integrating paper-based data with electronic data, to allow for complete and accurate analysis
  • Steps for bridging the information/data-sharing gap between multi-global sites to gain manufacturing process intelligence
  • Design considerations for a biological Process Development implementation, reinforcing the importance of a seamless tech transfer

If you are interested in learning more, please contact info@aegiscorp.com.

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Online Customer Resource Center Goes Live

At its customer event, Aegis launched its new online Customer Resource Center (CRC) and Self Service, a new Support feature that allows the designated Support contacts for an organization to enter and monitor Support cases directly.

The CRC gives customers with qualifying agreements their own private web portal with links to resources, such as the customer’s account team, forms to submit feedback and requests, a collaboration tool to post internal discussions, and a link to Aegis’ Community of Practice external discussion group. Content resources – including articles, best practices, presentations, product demonstrations and technical briefs – can be easily accessed in a central repository.

"We expect the Customer Resource Center to help customers and our support organization share a deeper level of content much more efficiently,” said Aegis’ Geri Studebaker. “Working across global time zones, it will be most helpful to have information at customers’ fingertips.” Customers can contact their account executives to activate their customized portals.

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Available December 2008: Discoverant 3.3

While attendees at Aegis’ Customer Event gave valuable input for the development of Discoverant 4.0, version 3.3 is nearly ready for prime time. It will be available in December 2008 with new features, including:

Hierarchy Manager

  • Hierarchy Verification Utility
    – Automated verification against expected results
  • Query Pathways
    – Configuration of a Context View to query multiple Source Views when retrieving data
  • Derived Parameter Description

Analysis Group Manager

  • Failed AGs may be shared with other user for troubleshooting purposes
  • AGs may be shared with user with InVision rights only (not AG Managers)

InVision

  • Alerts: Email notification of rule violations within Control Charts upon AG Refresh
  • Multi-Factor ANOVA: Factorial analysis supported within Statistics
  • Smooth Curve: Supports non-normal data (Control Charts, Process Capability)
  • Normality Plot: Visual identification/representation of non-normally distributed data

PRIMR

  • Dynamic Pages: Users may create books with variable number of pages
  • Reconciler Assignment Assignments can be based on a single Page
  • Multiple Rows to PRIMR Tables

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Statistics Course Designed for Life Sciences Manufacturers

Aegis offers a three-day Introduction to Data Analysis for Life Sciences training course that provides an uncomplicated explanation of data analysis and statistical concepts and methods and demonstrates the power of statistics using relevant examples from biotech and pharma.

This instructor-led course contains lectures and hands-on exercises covering:

  • Introduction to descriptive statistics and statistical distributions
  • Thorough explanation of the principles behind hypothesis testing and common statistical tests
  • Basic training on correctional and regression testing
  • Basic experiment design and statistical process control

The course is designed for upstream and downstream manufacturing team members, QA/QC team members and mid- to senior-level managers. An advanced course will be offered for experienced statistics users who want to start using methods, such as multifactor ANOVA and multivariate statistics, on a routine basis. For more information and registration, visit: http://www.aegiscorp.com/products/training.html.

For information on pricing or to schedule a course, please contact info@aegiscorp.com.

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Videos Spotlight Collaborating with Contract Manufacturing Organizations

Aegis has developed two new video presentations on “Collaborating with Contract Manufacturing Organizations (CMOs).” The first shares the CMO’s perspective, and the second provides the sponsor’s point-of-view. Both highlight ways Discoverant can add value to the CMO/sponsor relationship, such as by helping to keep accurate records and meet regulatory requirements.

Collaborating with a CMO (Sponsor’s Perspective)
Collaborating with a CMO (CMO’s Perspective)

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Aegis Named to Inc. 5,000

Inc. magazine recently listed Aegis at number 3,310 on its annual ranking of the 5,000 fastest-growing private companies in the country. The 2008 Inc. 5,000 list measures revenue growth from 2004 through 2007. To qualify, companies must be U.S. based, privately held and have had at least $200,000 in revenue in 2004, and $2 million in 2007. See the complete list of companies at www.inc5000.com.

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Aegis Shares Stage with Growth Companies

Aegis’ President and CEO Bob Di Scipio shared the impact Discoverant has made on life sciences manufacturers’ businesses at the Venture Capital in the Rockies (VCIR) Fall conference in September in Sun Valley, Idaho. Showcasing the most promising emerging growth companies from the Rocky Mountain region, the conference assembled hundreds of investors, CEOs, entrepreneurs and service professionals to network and learn first hand about the venture funding and entrepreneurial opportunities that are flourishing throughout the region.

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DISCOVERANT @ WORK: Power User Tips
Accounting for Process Splits and Recombinations Using Step Hierarchies

Universes within Discoverant Hierarchies identify the organizing structure for the data to be returned and the range of data accessible to the users. A Universe for a manufacturing process may identify the specific product or intermediate material being produced and the range of batches where users can retrieve data. Universes for related process steps or related products are generally configured in the same Hierarchy.

How do you account for multi-step processes, where steps are run separately with different batch/run IDs?

Discoverant Hierarchies can be modeled to support multi-step processes, where batches may be split or combined between process steps. Using a “Step Hierarchy,” users can select the parameter set identifier for the step in the process relevant to their analysis. Data can be retrieved from that step or any other step in process, and it will be organized by the parameter set identifier from the selected process step.

Discoverant Step Hierarchies can be used to map linear processes, allowing for pooling and splitting, and views can be developed to skip over optional steps. Branches in the process must be integrated within the main process flow.

In a Step Hierarchy, the Step View linking batches of the current process step to the subsequent step is configured by:

  • Identifying the step number (all step numbers must be sequential within a Hierarchy)
  • Specifying the cardinality for the Parameter Set ID link between process steps
    – Splits from one ID to multiple IDs are generally One-to-Many,
    – Pooling is generally Many-to-One,
    – One-to-One is used where there is never Pooling or Splitting,
    – Many-to-Many is applied where either Splitting or Pooling may apply,
    – Last Step identifies the end of the process.
  • Selecting the Context View used to map Parameter Set IDs between process steps
  • Identifying the column used for the Current and Next Step IDs (generally, CURR_ID and NEXT_ID)

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In This Newsletter

INDUSTRY INSIGHT
What I learned about Milkshakes

AEGIS INTELLIGENCE
Aegis' Customer Conference
Teaches Ways to Leverage Discoverant's Potential


Online Customer Resource Center
Goes Live

Available December 2008:
Discoverant 3.3


Statistics Course Designed for
Life Sciences Manufacturers

Videos Spotlight Collaborating with Contract Manufacturing Organizations

Aegis Named to Inc. 5,000

Aegis Shares Stage with
Growth Companies


POWER USER TIPS
Accounting for Process Splits and Recombinations Using Step Hierarchies

 
Join Aegis

Heidelberg PAT Conference
October 28-30, 2008
University of Heidelberg, Germany


Aegis’ Justin Neway will present "Achieving the Goals of QbD and PAT – Bridging the Gap between Process Development and Manufacturing” to the fourth annual International PAT Conference organized by the University of Heidelberg. The conference is intended to provide an update on how PAT can be applied in today's pharmaceutical development and manufacturing.

WBF European Conference
November 10-12, 2008
Barcelona, Spain


Joe Rothman, Aegis’ vice president of professional services, will present “Leveraging Process Intelligence for Product Lifecycle,” addressing advantages gained by both IT and manufacturing – and ultimately their businesses’ bottom lines – through collaborative implementation of Manufacturing Intelligence software.

 
Manufacturing Buzz
PharmaQbD.com Video: Justin Neway on Process Development, QbD and Manufacturing
In this video interview taped at INTERPHEX 2008, Neway discusses pharmaceutical process development, QbD, and manufacturing with Editor-in-Chief Agnes Shanley.

Pharma Quality by Design:
The Road Ahead

Speakers from Cerulean, the FDA and Wyeth join Agnes Shanley, editor-in-chief of Pharmaceutical Manufacturing to discuss the future of QbD (registration required to access presentation)
 
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©2008 Aegis Analytical Corporation